Vda 6.3 process audit - part b : serial production
Part b : serial production
What does this form include?
This form contains 20 sections:
System, process and product audits represent a selection of the audit types available; however, this
Each question is evaluated with regard to the respective requirements and their consistent achievemen
Grade. % Description of the gradingA 90 to 100 Full compliance. B 70 to less than 90 Partial complian
OVERALL GRADE DECISION
P 5 Supplier Management
- 5.1* Are only approved/released and quality-capable suppliers selected?
- 5.2 Are the customer's requirements taken into account in the supply chain? Is the quality of purchased parts assured?
- 5.3 Have target agreements for delivery performance been agreed with suppliers and put into operation?
- 5.4* Are the necessary approvals/releases available for the out?sourced products and services?
- 5.5* Is the quality of the out?sourced products and services ensured?
- 5.6 Are incoming goods stored appropriately?
- 5.7 Are personnel qualified for the various tasks and are responsibilities defined?
P 6-1 Process Input
- 6.1.1* Has the project been transferred from development to serial production?
- 6.1.2 Are the necessary quantities / production batch sizes of incoming materials available at the right time and at the right place (stores; work?station)?
- 6.1.3 Are incoming materials stored appropriately and are transport facilities / packing arrangements suitable for the special characteristics of the incoming materials?
- 6.1.4 Are the necessary identifications / records / approvals available and allocated appropriately to the incoming materials?
- 6.1.5 Are changes to the product or process in the course of serial production tracked and documented?
P 6-2 Work Content / Process Sequences
- 6.2.1* Are all the relevant details listed in the production and test/inspection documents, based on the production control plan?
- 6.2.2 Are production operations checked / approved and are setting data logged?
- 6.2.3* Can the customer's specific product requirements be satisfied with the production facilities used?
- 6.2.4* Are significant characteristics controlled in production?
- 6.2.5 Are scrap, rework and setting parts kept separate and identified?
- 6.2.6 Is the flow of materials and parts secured against mixing / wrong items?
P 6-3 Personnel Support
- 6.3.1 Are operators given responsibility and authority to monitor the quality of product and process?
- 6.3.2* Are the operators able to carry out their allotted tasks and are their qualifications kept up?to?date?
- 6.3.3 Is there a personnel employment plan?
P 6-4 Material Resources
- 6.4.1 How are the maintenance and overhaul of production facilities / tools controlled?
- 6.4.2* Can the quality requirements be monitored effectively with the test, inspection and measurement facilities employed?
- 6.4.3 Are the work?stations and test/inspection areas suitable for requirements?
- 6.4.4 Are tools, equipment and test/inspection facilities stored correctly?
P 6-5 Process Effectiveness Level
- 6.5.1 Are target requirements set for product and process?
- 6.5.2 Are quality and process data logged in such a way that they can be assessed?
- 6.5.3* In the case of deviations from product and process requirements, are the causes analysed and the corrective actions checked for effectiveness?
- 6.5.4* Are processes and products audited regularly?
P 6-6 Process Result / Output
- 6.6.1* Are the customer's requirements met in terms of product and process?
- 6.6.2 Are quantities / production batch sizes aligned with requirements and are they forwarded to the next process stage in a targeted manner?
- 6.6.3 Are products / components stored in an appropriate manner and are transport facilities / packing arrangements suitable for the special characteristics of the products / components?
- 6.6.4 Are the necessary records / releases carried out and stored appropriately?
P 7 Customer Support / Customer Satisfaction / Services
- 7.1* Are the customer's requirements satisfied regarding QM system, product (on delivery) and process?
- 7.2. Is customer support ensured?
- 7.3* Is the supply of parts ensured?
- 7.4 If there are deviations from quality requirements, are failure analyses carried out and corrective actions implemented effectively?
- 7.5 Is there a process which ensures that analysis of defective parts is carried out?
- 7.6 Are personnel qualified for the various tasks and are responsibilities defined?
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By When: Date
P 6 Process Analysis Serial Production
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