Manufacturing audit
5s and sample inspection
What does this form include?
This form contains 30 sections:
Sort - separate things you need from things you don't need.Simplify - easily access what you need, wh
Machine ID
Operator
Part Number
Order quantity
Order started Date
Quantity produced
Current job status
Quantity rejected
Gauge 1
Gauge 2
Gauge 3
Gauge 4
Gauge 5
Photo of area.
Audit area layout
- Does the employee have an awareness of 5s.
SORTWhat is and is not needed.
- Is the area clear of all unnecessary raw / scrap material or finished / semifinished parts.
- Is all current used material ( raw/semifinished/finished) clearly identified.
- Is the area clear of unneeded tooling or equipment
- Are current used items clearly identified.
- Are items arranged in a safe, organised manner.
- Are all currently used gauges, measuring instruments etc kept in a safe, tidy manner to prevent unnecessary damage.
SIMPLIFY
- Are walkways clearly defined.
- Are all containers/pallets in clearly defined areas.
- Are all containers/pallets and there contents clearly identified.
- Are all frequently used tooling, fixtures etc. stored in an appropriate area.
- Is the tooling and/or designated area clearly identified
SYSTEMATIC CLEANING
- Are all walkways and access areas clear from obstructions.
- Are walkways and surrounding areas free from oil, rubbish, waste, and spillages.
- Is equipment easily available for the control of spill ages.
- Is all machinery and equipment kept in a clean and well maintained state as far as is adequately possible.
- Is all waste material controlled in a safe manner.
STANDARDIZE
- Is the appropriate ppe and work wear worn.
- Is the working environment to a safe, acceptable standard
- Are sufficient signs and instructions available for the working environment.
- Are the current instructions/ signs clearly displayed and in adequate condition.
SUSTAIN
- Is the employee aware of all current procedures/ instructions with regards to there role / tasks.
- Is there a daily/ weekly maintenance and/or cleaning schedule for the area.
- Is this a written instruction.
- Is the instruction clearly displayed.
Instruction snapshot
5S CONCLUSION
- Has the area been previously audited
- Are previous 5s results on display.
- Have any recommendations or required actions been implemented/ maintained since the previous audit
Auditees comments
Auditors comments
Dimension checked
Actual size
Method
Auditee
Auditor
Use this template