Drilling rig inspection - ver 2 checklist
Detailed inspection
What does this form include?
This form contains 21 sections:
Road Access and Lease
- Adequate road direction signs posted
- Proper road directions communicated
- Bridge height, weight and width restriction signs
- Power lines, height restriction and warning signs posted
- Adequate pull outs
- Speed limits posted
- Road and lease clean of rubbish
- Lease clean and tidy and free of environmental spills
- Open pits marked and fenced
- Is lease properly bermed to prevent runoff from entering or leaving lease
Lease entrance signs
- Drilling contractor entrance sign posted
- Operator sign posted
- Are signs clean and legible
- Do signs have PPE requirements
- Do signs say H2S warning if required
- Signage for visitors "Must report to Wellsite Supervisor"
- Tight hole no admittance if required
BOP & Well Control Equipment
- BOP shop service current
- Choke and kill line hoses fire rated
- All hydraulic hoses and quick couplers within 7 meters of well center fire rated
- Annular preventer closes within 60 seconds (90 seconds if annular is larger than 350mm)
- Flow tees installed for flow changes in relief lines (installed in proper orientation)
- Proper measures in place for draining or blowing relief lines (Ability to blow out lines or drain lines without environmental spills)
- Relief lines properly staked every 10 meters
- All BOP studs protrude through nuts
- Bleed off lines installed properly
- Pressure test charts available
- BOP controls properly connected secured and mounted
- BOP pressure test documented in tour book
- MACP posted in manifold shack and doghouse
- BOP drills being preformed and documented in tour book (before any drill out or min 1 time per crew every week)
- Flare line integrity verified and condition of flare line and flare line components
Accumulator
- Is the Accumulator the right pressure rating and size
- Is the Accumulator vented outside away from any potential source of heat or sparks
- Is the Accumulator 15 meters from well entrance
- Are the Nitrogen procedures posted by the Accumulator
- Are the nitrogen bottles charged to a minimum of 12500 Kpa or 1800 PSI
- Is the nitrogen inlet upstream of the pressure side of the regulators
- Pressure isolation valves are required if nitrogen inlets are downstream of the pressure regulators
- Is there a check valve on the discharge side of the accumulator pump
- Are nitrogen bottles properly stored
- Does the nitrogen meet the ABSA 10 year certification
- Does the shear ram/blind ram controls have a proper safety device
- Do all controls on the accumulator that are not in use properly locked out or blanked off
- In the Accumulator area, are all dangerous good signs, WHMIS, hearing protection signs, automatic starting signs, and eye protections signs posted
- Are all accumulator controls properly labeled
- General housekeeping
Manifold
- Heated proper for winter operations
- All electrical in manifold meets Class 1 Zone 2 Classification
- All valve handles installed
- Proper gauges installed and calibrated
- Drill pipe pressure gauge working
- MACP and mud weight posted
- Choke positions visible
- Proper view of rig floor
Flare Tank
- 8m3 capacity
- Drained and clean inside
- Fabricated of heat resistant material
- Proper grounding
- Degasser tank separate from flare tank or equipped with baffle plates to prevent fluid blowout
- Unused lines plugged
- Ignition system proper distance from flare tank and operational
- 9 meter load out line
- Impingement plate installed
- Flare stacks rigged up properly
- Condition of connections and all connections tight
Substructure
- Fall protection around BOPs
- Walking area around BOPs and cellar area
- Drive lines to draw works properly guarded
- All drift pins complete with proper safety pins installed in all beams and spreaders
- Easy access and escape doors (min -2 opposite of each other) in case of emergency
- Properly heated for winter operations
- Flow nipple / mud catcher / air stripper split for easy removal for snubbing operations
- Cellar drained and free of debris
- Free of oil and fuel leaks from draw works
- Condition of air tank and air lines
- Free of steam and water leaks
- General housekeeping and tidiness
Mud Tanks
- Hand rails and fall protection
- Lockouts for all electrical equipment
- Signage - All agitators and mix pumps to be locked out before entry into confined mud tank areas
- Signage - Confined entry code of practice to be reviewed before entering mud tanks
- Proper toe boards around shale shaker areas
- Class 1 Zone 1 electrical codes being met for electrical items within 2 meter mud tank and shale shaker plume
- Class 1 Zone 2 electrical classification outside of the 2 meter plume on mud tanks
- Proper PPE available and being used in mixing shack and chemical BBL.
- Tank level monitoring system operating and calibrated proper
- Trip tank level operative
- Mixing hopper equipped with ventilation fan
- Electrical chemical bbl available with proper guarding and controlled substance signage
- Eyewash facilities available in mixing-shack
- Mixing pumps properly guarded
- Degasser tank has fluid it
- Safety recuse Davit available for cleaning tanks
- All water and steam valves are gate and not 1/4 ball valves
- Housekeeping and cleanliness
Mud Pumps
- Roof fall protection
- Lockouts available
- Engine exhausts and turbos heat shielded
- Batteries in vented box with proper WHMIS labels
- Pop valves have proper shear pins installed
- Pop valve shear pins properly marked (color coded)
- Pop valve lines sloped to drain properly
- All guards in place and in good condition
- All high pressure lines properly safety cabled
- Condition of high pressure lines
- Eyewash facility
- Pulsation dampeners with proper WHMIS labels and TDG placards
- Condition of tools
- General housekeeping
- Condition of all electrical equipment
- Does all electrical meet Class 1 Zone 2 electrical classification
- Proper signage (hearing protection, safety glasses, lockout procedures, autostart, hard hat areas)
Generator and Electrical Control Center
- All energized equipment can be locked out
- All receptacles and breakers identified
- Properly grounded 2 meters apart
- Wiring off of ground and walkways
- Rubber matting under all breaker and control panels
- Battery in proper vented box with WHMIS labels
- Condition of power cords and electrical plugs
- Engine exhaust and turbos heat shielded
- Engines free of oil and fuel leaks
- Engine fans and belts guarded
- Fall protection on roof
- Fire extinguisher
- Proper signage (lockout procedures, autostart, hearing protection, no water, high voltage, etc.)
- Housekeeping
- 25 meters from well center
Boiler
- Minimum 1 certified boiler operator per tour
- Fall protection on roof
- Heat shield on steam lines
- Header lockout available
- Site glass guarded
- Pump guarded
- Spare pump
- Safety pop valves 1 year certification
- Boiler 1 year certification and license
- Free of fuel and steam leaks
- No flammable substances in boiler house
- Blowdown fluid being proper contained and disposed
- Blowdown lines secured and marked
- Blowdown procedure posted
- Proper PPE supplied
- Housekeeping
- Proper emergency exits
Doghouse
- Fall protection on roof
- Pins in place with proper keepers
- Doghouse lights pinned and safety cabled
- CAODC well control procedures in place
- BOP controls in place and easily accessible
- CAODC WASTE management document posted
- First Aid kit stocked and clean
- JSAs and risk assessment and hazard ID available
- Safety meetings records available
- Well records available for crews
- BOP Drills, Engine kills, check crown saver, documented in tour book
- Well License posted
- Proper exits with proper door handles and door swing orientation
- MACP posted
- Stick diagram posted
- MSDS book available and current
- Hearing protection and safety glasses wash station supplied
- Eyewash station supplied and clean
- Electrical components meet Class 1 Zone 2 electrical code
- Safety belts and lanyards stored properly, clean and in good condition
- Bulletin board
- Hydraulic cable cutter supplied
- Properly heated
- General condition of all hand tools
- Emergency phone numbers posted
- Housekeeping
- Floor is in good condition (not slippery)
- Proper radio / phone communication to Wellsite unit
- Proper signage at doghouse (noise levels, hearing protection, nonsmoking, drug and alcohol policy in effect,all incidents must be reported, etc.
Documents
- Trip sheets completed and signed
- Weekly safety meeting books with records
- Drilling Rig health and safety committee guidelines
- Operators health and safety guideline posted
- Drilling program available
- Company Policies and safety culture posted
- Pressure test charts available
- Drilling contact on site emergency Contingency manual available
- Notice of supervisor posted
- Copy of OH&S regulations available
- MSDS available for controlled mud products
Rig floor
- Lockout on draw works
- Proper guarding over moving mechanical equipment
- Crown saver working
- EAll electrical components within 3 meters of well entrance plume meets Class 1 Zone 1 electrical code
- Kelly hose safety cabled on both ends
- Top drive service loop hanging properly no impact or rubbing areas on floor or derrick
- Line spooled safety line
- All lifting slings in good condition and load rated
- Condition of tongs, pipe spinner and safety holdback lines
- Proper hole cover and mouse hole cover
- Condition of slips and dog collars
- Snubbing post at V-door
- Mud can available and mud can condition
- Proper lighting on floor
- Housekeeping
- Brake handle hold down chain
- All draw works controls properly identified
- Draw works free of air leaks
- Proper exits from floor area (3)
- Warning horn working properly
- Condition of tugged and winch cables
- Condition of drilling line
- V-door opening properly safety chained
- Condition of V-door stairs
- Proper storage of drilling subs and tools on flor
Derrick
- All fasteners with bolts have lock nuts or cotter safety pins
- All repairs or alterations have been documented in the CAODC log book
- Crown has a bumper block with mesh wrapping
- Rig is equipped with a proper block hanging line
- Money board fingers are straight and safety chained
- Monkey board has wind boards
- Mast certification is posted on the Derrick
- Ladder is in good condition within 6 inch toe room
- Escape buggy is accessible and in good condition
- Escape line in good condition and mounted on a proper anchor bloc
- Climbing assist supplied and in good condition
- Proper fall arrest on monkey board and Derrick
- All sheaves properly secure and safety cabled
- Crown sheave in good condition
- No loose tools in Derrick
- Properly tethered tool set with log book available
- All pins in place with safety pins installed
- Lighting operation meets electrical classification and safety cabled
- Derrick inspected before raising the Derrick and documented in tour book
- Condition of tong lines safety cables
- Electrical fixtures all in good condition
- Top drive torque tube properly mounted
- Top drive service loop strung properly
Travelling Assembly / Top Drive / Swivel
- Sheaves are properly guarded
- Top drive / Swivel free of oil and mud leaks
- All fasteners properly pinned or bolted with locknuts
- Weight indicator calibrated proper
- Weight indicator safety cabled
General Safety and Safety Procedures
- Site specific ERP on location and has been reviewed and tested
- Prejob hazard assessment/meetings are completed before tasks are done. All controls are put in place
- Gas detection on site and properly calibrated
- Daily walk around done by Rig Manager and Wellsite representative and documented
- JSAs are continually being used and updated
- General housekeeping throughout the rig
- basic crew knowledge of safety systems
- Crew attitude toward safety and safety systems good
- Crew participation in safety meetings, near miss reporting
- BOP drills being performed (crew well control knowledge)
- Man down drills being performed if required
- Back in parking being communicated and being done
- Spotters always provided for heavy equipment backing up
- New employees and personnel identified and properly orientated
- rig floor danger zone identified and marked
- Power catwalk zone is classified as a restricted area and 10 meter no go zone flagged when catwalk is in operation
- Restricted areas all flagged, barricaded and identified
- Lease hazards are communicated to everyone on location
- Lease is properly lighted
- Refuse properly contained
- Safe work permits and hot work permits being used
- Rental equipment properly rigged up
- Operating procedures supplied and crew training provided for natal equipment
- Rental equipment properly grounded and meets electrical codes
- Proper signage on rental equipment
- Rental equipment proper size for job being done
- Rental equipment free of fuel oil mud or steam leaks
- All tanks are proper for fuel spill containment or meet fuel tank spill regulations
- Pipe racks are level and choked and chained together
Crew Training Tickets
- Drillers have first line bop tickets
- H2S Alive training tickets
- First aid tickets
- Second line well control for Wellsite Supervisors and Rig Manager
- Boiler tickets (min 1 per crew)
- Fall arrest / rescue training
- WHMIS and TDG training
- Loader operator training
Breathing Apparatus
- Condition of face piece good
- Air cylinders full of air less than 1 year old
- Adequate number of packs
- Low pressure alarm working
- Positive pressure
- Clean and stored properly
- Crews properly trained on donning air packs
- Spare air cylinders in good condition
Rig Site Trailers / Living Quarters
- First aid kits available
- Equipped with fire extinguishers
- Smoke alarms working
- CO2 detectors
- Proper knock out windows
- Spotted 2 meters end to end apart to meet fire regulations
- Bedrooms have proper fire escape windows or doors
- Propane bottle current certification
- Power cords strung proper off of the ground
- Sewage being treated or properly contained and hauled away
- Main entrances have people landings and steps
Toolhouse / Watertank / Fuel Tank / Parts Storage
- Fuel pumps free of leaks and guarded
- Fuel tanks free of leaks and have proper TDG and WHMIS labels
- Fuel lines are free of leaks and rigged up neatly out of harms way
- Fuel fill-up hose has proper fill-up nozzle with isolation valve next to tank
- Are all main storage fuel tanks designed to comply with transportation regulation
- Are all small storage/transfer tanks designed with proper spill containment
- Are all fuel tanks a safe distance from open flames and engine exhaust
- Do the main fuel storage tanks have proper access ladders/stairs with fall protection
- Are water pumps free of leaks and properly guarded
- Are water lines free of leaks and rigged up neatly
- Are steam lines covered with insulation or heat shielding where contact with personnel is possible
- Are steam lines free of leaks
- Do all steam hoses have properly pressed on or Boss fitting ends to prevent coming apart under pressure
- Are all controlled substances stored properly with WHMIS labels and have MSDS sheets for them
- Are parts all stored neatly and organized
- Are all parts lockers clean and free of rubbish and junk
- Are all hand tools and electric tools in good condition and in safe operating condition
- Is the rig equipped with a properly tethered tool set for working up the derrick
- Do air compressors have proper pressure relief pop valves
- Do all air tanks comply with all Regulations and have been certified within the last 5 years
- Are air compressors properly guarded
- Are all air tanks equipped with proper drain plugs
- Does the Air Chemical addition pot have a proper bleed off valve on the cap
- Are air compressors located in a dry, well ventilated area, free of natural gas and water vapor
- Are propane bottles stored outside and mounted securely for transportation
- Are oil storage bins mounted securely - Contents identified have proper WHMIS labels and proper TDG labels
- Is there proper storage for 210 liter drums of oil and chemicals
- Are all entrances and walkways clean and free of loose parts, tools and equipment causing slip and trip hazards
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