Drill rig inspection audit ( monthly)
Nitro drilling
What does this form include?
This form contains 27 sections:
Before entering site
- Is a Emergency Evacuation Point sign visible?
- Are access tracks clear of obstructions?
- Are vehicles parked within drill site boundaries?
Site Housekeeping
- Worksite is free from obstructions? (Slips, trips, fall hazards & rubbish)
- Tools & Equipment is being stored correctly?
- Walkways & Platforms clean & free of oil, grease & tools?
- Hydrocarbons & Hazardous wastes are stored separately to general rubbish?
Rig Emissions (dust, water & cutting control)
- Dust is being adequately suppressed where practical?
- Water & Cuttings are routed to sumps and are contained within the channels?
- Sumps are containing all water & cuttings ( no leaks/overflow)
Hydrocarbon Storage
- Hydrocarbons are being stored neatly in a cleared area?
- Hydrocarbons are being stored in accordance with ADGC7?
- Bunding is in place around stored hydrocarbons?
- Spill kit is on-site and readily accessible?
- Spill kit is adequately stocked?
Guarding
- Adequate guarding in place for all rotating engine/drivetrain components, exhausts etc?
- Adequate rod guarding in place and being used properly?
- Guard lockouts are fitted and working?
- Sumps have bunding, barricading or some other form of guarding in place?
Fluid Leaks
- Are there any obvious fluid leaks from engine, drivetrain or hydraulic system including rod handler?
Fire Fighting Equipment
- Does the rig have a fire suppression system fitted?
- Portable fire extinguishers placed appropriately around site?
- Fire extinguishers in current test & tag
- Are all portable fire extinguishers firmly secured?
- Fire extinguisher test tags are fitted and legible?
- All persons on site have an understanding of how to use all the fire fighting equipment?
- Is there a portable fire fighting unit on-site? (>600lt (6x4 trailer))
- Is the portable fire fighting unit filled, have pre-starts conducted?
First Aid Equipment
- Are first aid kits easily accessible?
- Kits are stocked and clean?
- Are there trained first aiders on site?
"E" Stops
- "E" Stop(s) have been checked and are all in working condition?
Lighting arrangements
- Is there lighting provided for night shift?
- Does the lighting tower have a current test & tag sticker/certificate?
- Is all the electrical cabling positioned/fastened in such a way that is safe from getting damaged?
Equipment Tag out & Isolation
- Do all the isolation/lock-out points have an identification sticker?
- Are correct procedures being followed when equipment needs to be isolated and/or tagged out?
- Do the isolation switches work?
Equipment Inspections
- Daily pre-starts for each vehicle is being conducted as required?
- Daily pre-starts for the rig is being conducted?
- Manufacturers recommended inspections are being completed within the correct timeframe? (as per the operators manual)
Servicing of Equipment
- Rig is being serviced as required?
High Pressure Hoses, Pressure vessels & Relief Valves
- Do all hoses appear to be structurally sound through a visual inspection?
- Do all hose fittings appear to be structurally sound through a visual inspection?
- Do all hose fittings appear to be fitted correctly?
- Are any of the fittings or hoses showing signs of leakage?
- Are whipchecks placed on all pressure hoses and a secured correctly?
- Are pressure vessels registered? (If applicable)
- Are pressure vessels tested and tests are current?
- Pressure relief valves are tested and operational?
Winches, Ropes & Rod/Plug threads
- Main winch rope is free from bird nesting, kinks, frays, twists etc?
- Wireline rope is free from bird nesting, kinks, frays, twists etc?
- Haul plug is in good operating condition?
- Plugs and rods have serviceable threads?
- Sheaves & Blocks are in good condition?
- Shackles are rated and in good condition?
Visual Inspection
- Walkway railings are secure and in a serviceable condition?
- Walkway steps/rungs have non-slip treads?
- Walkways have securing pins and are being used?
- Rod handler is in good operating condition?
- Foot clamps are operating correctly?
- Foot clamp jaws are secured correctly?
- Breakout tool is in good serviceable condition?
- Slips table is in good operating condition?
- Stilsons are in good working condition?
- Visual inspection of the mast; are there any?* cracks, warps, bends or other visual defects?
- Mast locks are in place and in good condition?
- Hydraulic jacks are in good condition?
- Hydraulic jacks have fluid leaks?
- Work platforms are secured and free from obstructions?
- Mandatory, Caution, Prohibition, Danger, Fire, First Aid, Traffic, HAZCHEM signage is present, visible and legible at all required locations?
Gauges and Controls
- All gauges are working?
- All gauges are easily readable?
- All controls are in good working order?
- All controls are easily identifiable?
Power/Hand tools
- Equipment seems to be in good working order when visually inspected?
- Power cords/plugs are in good condition?
- Electrical tools have a current test & tag sticker/certificate?
- Tools are stored correctly when not in use?
Documentation
- Have all workers been inducted & the correct paperwork has been completed for the site?
- Are all contractors, visitors or client representatives inducted for the site?
- Are toolbox meetings held as required?
- Are the company policies, procedures (SCP), SOP's on-site?
- Are MSDS documents available for all products on-site?
- Are MSDS documents current?
- Are all persons on-site aware of where to find all the documentation?
- Workers are competent in filling out the required paperwork?
Personal Hygiene
- Fresh, clean and cool drinking water is available?
- Food is being stored in a hygienic manner?
- Hand cleaning products are available?
- Waste food products are being disposed of in the correct manner?
Personal Protective Equipment (PPE)
- Site has adequate supplies of company issued PPE?
- Is further PPE required to ensure safety on this site?
- Workers are using the supplied PPE?
- When not in use, is PPE being stored correctly?
- Disposable PPE is being discarded correctly? (gloves, earplugs, etc in bins)
- Is UV protection being used? (hats, sunscreen, long sleeve shirt/pants)
Personnel Attitudes
- All personnel on-site are displaying a positive attitude towards Health, Safety & Environmental protocols?
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