Workshop inspection checklist

Template Information

Inspection

Category: mining

Template Questions

  • Rating Scale: How Bad is it? What to do
  • -1 Dangerous Extreme Potential for Incident / Accident Fix / Control Immediately
  • 0 Poor High Potential for Incident / Accident - Nil Compliance Fix / Control immediately
  • 1 Fair Medium Potential. Nil to Some compliance Fix within two weeks
  • 2 Average Low Potential - Moderate compliance Fix within two months
  • 3 Good Low Potential - Mostly in compliance Improve when possible
  • 4 Excellent Complies fully with legal, company & site requirements
  • N/A* (Not applicable):
  • 1.1 - Has the last inspection been reviewed?
  • 1.2 - Are there no outstanding actions?
  • No lights out/broken
  • Sufficient lighting
  • Windows clean and undamaged
  • Natural air flow and air extraction
  • Mechanical (include A/C, fans etc)
  • Filters clean/inspected
  • Filters clean/inspected • No build up of hazards or flammable material
  • Adequate supply of drinking water
  • Hygienic showers/change rooms
  • Cleanliness of fridge and cooking appliances
  • Hygienic kitchen/crib room
  • Hygienic toilets/urinals
  • Exits identified
  • Exit doors and equipment unobstructed
  • Evacuation plan in place
  • 2.4 Emergency
  • Eye Wash clean, accessible & serviceable
  • Emergency shower accessible & serviceable
  • Clean,
  • Fully stocked,
  • First aiders names visible
  • Emergency procedure & Numbers visiblea
  • Extinguisher Location accessible
  • Signs visible
  • Signs indicated type of equipment
  • Signs to standard
  • Current Tags/seals in place
  • Condition good
  • No building damage
  • No floors damaged/dirty
  • Aisles good width, safe & free from obstruction
  • Stairs to approved standard - gradient
  • Floors good surface, oil free
  • Good demarcation/ not worn
  • Not cluttered/obstructed
  • Clear access to emergency equipment & exits
  • Racks secure against falling,
  • Doesn’t obstruct flow and services
  • Sufficient racks/areas for storage
  • Clear access and egress
  • Load ratings obvious
  • Clean
  • Pumped out regularly
  • Operating instructions on oil separator
  • No redundant plant
  • No redundant material
  • Tidy
  • Sufficient bins
  • Adequate removal/emptied
  • Waste segregated correctly
  • Waste oil from bins captured
  • Identified and on register
  • No damaged cables/plugs
  • Earthing
  • Protection from liquids and dust
  • Current inspection tag (> 32v)
  • Appropriate storage
  • No visible damaged to tools or electrical leads
  • Complete coverage – distribution board/temp supply
  • Tested regularly by competent person
  • Documentation
  • Inspection tag
  • Electrical equipment safe
  • Wiring safe
  • Unauthorised access to switch gear/substations restricted
  • Terminal/distribution cupboards labeled
  • Earthing and polarity correct
  • No exposed wires
  • No damage to protective sheath/cable guide or conduit
  • Machines comply with appropriate standards
  • Guards in place when operating preventing reaching into moving parts
  • Guards secure while machine operating
  • interlocks prevent machine operating when open
  • guards protect against hazards to the rear and sides of machines
  • All nip points guarded and signed
  • Not loose, broken or inadequate
  • Guards in place & serviceable
  • Operating Instructions visible
  • Bench grinder wheel condition
  • No damage to saw blades
  • Bench grinder tool reset 3mm
  • Face shield available &clean (double face protection)
  • Written procedure
  • positive lock out systems for all power/individually powered systems
  • Lockout permits multiple lock outs
  • Covers all sources of energy
  • lock out reduces energised equipment to a zero energy state
  • Switches lockable
  • Tags/locks available
  • Labeled
  • guarded from damage
  • No labels missing
  • Emergency stop buttons red
  • Pipes all banded and labeled
  • Uprights of ladders not damaged
  • Labels of SWL in place
  • Rubber footings
  • Rungs free from grease/oils
  • Metal ladders NOT used for electrical work
  • Stairways/landings toe-boards fitted
  • Stairways anti slip
  • Stairways at least one handrail
  • Portable ladders inspected/tested
  • No defective items
  • Standard of Jacks
  • Support Stands engineered
  • Safe working load marked with MRC * Ref below
  • Lifting hook safety latches in place
  • Regular inspections and tagged
  • Quarantine procedure and disposal
  • Stored correctly on rack
  • Air Hoses undamaged
  • Air outlets face downwards
  • No air leaks evident
  • Safety Clips in place
  • Hose adequately secured to fittings
  • Guards in place on all rotating tools
  • Second handle if fitted
  • Dead man switches
  • Good mechanical condition – handles/couplings to hold discs on
  • No dust or oil accessing electrics
  • 9” Versions restricted use
  • No damaged or defective tools
  • Sharp edges covered,
  • mushroomed hammers ends
  • No split handles
  • Stored correctly
  • Clean of oil & grease
  • Soft metal hammers clearly labeled
  • Pressure vessel maintained
  • Register/certificates of inspection
  • Relief (safety) valve operational
  • Drained & free of moisture
  • Cylinders correctly stored vertically, secure
  • Segregation distance > 3 M
  • Equipment safe condition
  • Correct flashback arrestors used on hand piece and valves
  • Transported correctly, secure
  • Stored out of direct sunlight
  • In good condition, no leaks, no cracks, no bending at 90 degrees
  • Connecting pipes and lines labeled.
  • Safety clips used
  • Daily check/documentation
  • Operator competent
  • Isolated when unattended
  • Seat belts in use
  • Safe Access & Egress
  • Fire Extinguisher
  • Flashing light/reversing alarm
  • Maintenance records
  • Condition
  • First Aid Kit
  • Secured items in rear
  • Chemicals and Substances
  • Chemical register
  • Manifest and emergency plan
  • Products labeled
  • MSDS sheets up to date (Within 5 Years)
  • Stored appropriately, bunding & containment
  • Segregation distances
  • Fumes extracted
  • Area identified – sign
  • Hard hats provided
  • Being worn
  • Area identified – signs
  • Equipment provided
  • Worn correctly
  • Area identified –signs
  • Safety harness & lanyards
  • Hand protection (gloves etc)
  • Respiratory equipment
  • Sun protection, Sunscreen
  • Sun hat or attachment
  • Insect repellent
  • Welding PPE
  • Appropriate signs displayed
  • To standard requirements
  • Visible & correctly located
  • Good condition
  • Conspicuous position
  • Suitable size
  • Up to date
  • Procedure in case of fire
  • Procedure in case of electric shock
  • On site representative
  • Auditor's signature
  • • Ensure this form is kept live while actions are outstanding.
  • • Original form to be kept as a record on site/premises.
  • • Findings tabled at Safety / Toolbox Meetings.
  • • Copy to Safety department of principal (if applicable)