Template Information
Audit criteria for fusion welding processes
Category: manufacturing
Template Questions
- This audit is intended for use for internal audits at MSM. The criteria found within is largely based
- 2.1 Welding ScopeProcesses performed at the facility (check appropriate boxes.
- 2.0 General Instructions
- 3.0 References
- 4.0 Material Control
- 5.0 Equipment
- 6.1 Qualified Welding Schedules
- 6.2 Deterioration of Welds
- 6.3 Filler Material Control
- 6.4 Weld Start and Run-Off Tabs
- 6.5 Stress Relief
- 6.6 Heat Treatment
- 7.1 Cleaning
- 7.2 Instructions
- 7.3 Qualification Test Reports
- 7.4 Multiple Pass Welds
- 7.5 Subsequent Passes (Multiple Pass Welds)
- 7.6 In-Process Corrections
- 7.7 Rework Cycles
- Welder/Welding Operators Certification SpecificationsDoes the facility performing welder / welding operator qualifications comply with AC7110/12?
- 9.0 Inspection and Acceptance Criteria
- 10.0 Periodic Maintenance
- Customer/ Prime Contractor
- Unique Work Order# or Lot#
- Drawing #
- Quantity
- Part Name
- Operation Sequence Number
- Material Name
- Material Specification
- Thickness
- Filler Material
- Filler Material Specification
- Gas
- Welder/ Welding Operator
- Welding Process
- Customer Specification(s)/ Rev.
- MIL/ Industry Specification/ Rev.
- Class
- Welding Requirements from purchase order, drawing, or specification
- Pre-weld requirements- cleaning, preheat, prep, assembly on shop paper
- Actual pre-weld conditions of parts observed at weld operation
- 11.2 Welder / Welding Operator Qualification
- 11.3 Authorization to Weld Production Hardware
- 11.4 Certified Welding Schedule
- 11.5 Use of Approved/Certified Welding Schedule
- 11.6 Compliance with Customer Requirements
- 11.7 Pre-Weld Preparation
- 11.8 Compliance to Welding Schedule
- 11.9 Rework
- 11.10 Verification of Welding Requirements
- 11.11 Weld Restrictions
- 11.12 Process Approval
- 11.13 Calibration
- 11.14 Fixtures, Backing Materials, and Hold Down Bars
- Supplement A- SMAW
- Supplement B- SAW
- Supplement C- Automatic/ Semi-automatic processes
- Supplement D- Titanium Welding
- This Supplement can be used for the following:a) In-Process Welding of Castings at Foundriesb) In-Pro
- SUPPLEMENT E- FOUNDRY IN-PROCESS COMPLETION / REPAIR WELDING OF CASTINGS
- E.1 Procedure Control
- Supplement F- Filler Materials
- Supplement G- Processes which use Gas
- Supplement H- Preheat/ Interpass Temperature Control
- Supplement I- STRESS RELIEVE HEAT TREATMENT (FURNACE & OVEN)
- Supplement J- Tack Welding
- Supplement K- Metallographic Evaluation of Qualification Welds
- Supplement L- Bend Test Evaluation of Qualification Welds