Template Information
Workplace risk assessment
Category: manufacturing
Template Questions
- (1). Crushing - Can anyone be crushed due to:
- Other factors?
- 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE
- Can be entangled due to:
- (2). Entanglement
- Can anyone be cut, stabbed or punctured due to?
- (3). Cutting, Stabbing and Puncturing
- Can anyone’s body parts be:
- (4). Shearing / Burning / Friction
- Can anyone be struck by moving objects due to:
- (5). Striking
- Can anyone come into contact with?
- (6). High Pressure Fluid /Gases
- Can anyone be injured by electrical shock due to:
- (7). Electrical
- Can anyone’s health be affected by exposure to:
- (8). Gases or Vapors
- 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6
- Can anyone using the plant, or in the vicinity of the plant, slip, trip or fall due to:
- (9). Slips, Trips or Falls
- (10). Manual Handling
- Can anyone be suffocated due to:
- (11). Suffocation
- Can anyone’s health be affected by extreme temperatures by:
- (12). Temperature
- Is lighting acceptable in this area?
- (14). Light
- Is noise acceptable in this area?
- Noise
- Could the plant create hazardous conditions other than above mentioned categories including:
- (13). Other Hazards
- CLASSIFICATION1. FACTOR
- a. Catastrophe; numerous fatalities; major disruption of activities 100
- b. Disaster; multiple fatalities; 50
- c. Very serious; Fatality; 25
- d. Serious; serious injury (amputation, permanent disability) 15
- e. Important; disabling injury; 5
- f. Noticeable; minor cuts, bruises, bumps; minor damage. 1
- a. Continuously (or many times daily) 10
- b. Frequently (approximately once daily). 6
- c. Occasionally (from once per week to once per month) 3
- d. Infrequent (from once per month to once per year). 2
- e. Rarely (it has been known to occur) 1
- f. Very rarely (not known to have occurred) 0.5
- a. Almost certain likely or expected result; 1 in 10 chance. 10
- b. Quite possible/not unusual; 1 in 10 to 1 in 100 chance 6
- c. Would be an unusual sequence or coincidence; 1 in 100 to 1 in 1000 chance 3
- d. Would be a remotely possible coincidence 1 in 1000 to 1 in 10,000 chance. 1
- e. Has never happened after many years of exposure, but is conceivably possible; 1 in 10 000 to 1 in
- f. Practically impossible sequence (has never happened) 1 in 100,000 chance or lower 0.1
- 500 Very high risk Immediate action required. HIGH PRIORITY.
- 300- 499 High risk Management attention needed. Hazards NOT adequately controlled.
- 150- 299 Substantial risk Management attention needed. Hazards NOT adequately controlled.
- 60- 149 Moderate risk Hazard must be examined against current standards
- 0- 59 Low risk Manage by routine procedures.
- - Is it possible to eliminate the risk?
- - Is it possible to reduce the level of risk posed by the hazard by (priority order.
- · Substitution (using less hazardous alternatives)
- · Isolation (separating the operator from the risk)
- · Engineering controls (re-designing plant or equipment).
- - Is it possible to reduce the level of risk posed by the hazard by changing operating procedures, tr
- - Is it possible to reduce the level or risk posed by the hazard by wearing personal protective equip
- Completed by date/time Date
- Responsibility
- Issue identified. Comment on progress/update for actions
- Select date Date
- Auditor to sign here