Layered process audit template
This layered process audit template can be used every shift by the shift supervisor when conducting lpa to check different aspects of production. this template covers: communication, workplace organization & environment, set-up, operator, certification::Standardized work, control plan, first time quality, measurement systems, containment::Rework, p.m. activities.
What does this form include?
This form contains 10 sections:
Communication
- Are employees aware of any recent quality issues or customer complaints?
- Is in-process & outgoing material properly identified?
- Is traceability in place where required?
- Is FIFO used?
- Is nonconforming or suspect product identified and placed in a designated area?
- Are proper containers used in production, including outgoing material?
- Is workplace clean and orderly?
Set-Up
- Are Visual Aids (required by the Control Plan) available?
- Are Change Over instructions followed?
Operator Certification/Standardized Work
- Are Operators following standardized work?
- Are Operators certified on the job?
Control Plan
- Are control plan checks made at the proper frequency, with the correct sample size and on the correct form?
- Are product/process checks within specification? If not, are reaction plans being followed?
- Are significant process events recorded?
First Time Quality
- Are alarm limits being used?
- Is a reaction plan available and being followed?
Measurement Systems
- Are Error Proofing devices, gages and fixtures verified?
- Are all gages (required by the Control Plan) available at the workstation? Are the gages numbered, calibrated and match the Control Plan?
Containment/Rework
- Is containment information documented when the product is non-conforming?
- Is rework/teardown completed per instructions with proper identification?
P.M. Activities
- Are Preventive Maintenance activities complete to schedule?
Comments
Auditor Name and Signature
Use this template