Coil tubing inspection checklist
Chk
What does this form include?
This form contains 19 sections:
Pad Site
- Is cellar free of water? Ref. CHK Standard
- I reserve pit empty? Ref. CHK Standard
- Are cellar covers in good condition? Ref. CHK Standard
- Is overall pad in good condition? Ref CHK standard
- Is pad free of any previous equipment? Ref. CHK standard
- Equipment Layes out per Gas Train Drawing? Ref. CHK Standard
- All equipment under containment? Ref. CHK Standard
- Wellhead cages or barriers required? Ref. CHK standard
Additional comments.
Frac Tanks
- Quick connect pipe from fresh water source free of leaks or damage? Ref. CHK BMP
- Water manifold to tanks free of leaks, all valves to operate present and in containment if re-use water is used? Ref. CHK BMP, I.S.
- All lines from manifold into tank secured to tank? Ref. CHK BMP
- Tanks set level? CHK BMP
- Stairs, handrails, and walkways pinned, connected and not damaged with no open holes? Ref. RP54 9.3.8, 1910.24(h)
- Frac tanks grounded? Ref. RP2003 4.5.2
- Valves double blocked when not in use? Ref. CHK BMP
- Flare lines properly torqued? Ref. manufacturer recommendation
- Flare line properly secured? Ref. API 9B
Lease Entrance
- Lease gate and cattle guard free of damage? Ref. CHK BMP
- Dust control required? Ref. CHK BMP
- Proper signage and sign in sheet at entrance to pad? Ref. API RP54 5.1-5.4, I.S., API RP49, RP54 4.1 and 4.2, 1910.145(c)(2)(i)
- Medical services, driving directions, and first aid kit posted? Ref. 1910.151(b), RP54 4.1-4.3
Personnel
- All personnel on pad wearing proper PPE? Ref. CHK policy
- Hard hat Ref. 1910.135(a)(1-2)
- Safety glasses Ref. 1910.133(a)(1-5
- Safety boots Ref. 1910.136(a)
- FRC worn by all employees and properly? Ref. 1910.132, NFPA 2113
- Gloves Ref. 1910.132(a)
- Fall arrest system/ lanyards inspected and labels readable before working 4ft or more off the ground? Ref. 1910.66 App C(f), ANSI Z359.5.1.2
- Hard hats and safety glasses available for visitors? Ref. 1910.132(a)
- Personnel with less than 90 days experience are assigned a mentor? Ref. RP54 6.1.7
- Personnel H2S awareness trained and have gas badges? Ref. API RP49 5.1
- Each personnel involved in the job fit tested for drawer and Scott packs? Ref. CHK standard
- Each company on pad has a JSA for their job? Ref. RP54 6.1.7
- SIMOPS is being coordinated through Company man? Ref. RP54 6.1.7
- Personnel using spotters when backing? Ref. CHK BMP
- Personnel using tag lines? Rf. 1910.180(h)(3)(vi), Rap54 6.2.12
- Personnel using designated smoking area? RP54 7.1.2-3
- All personnel operating equipment are trained and certified on that equipment? Ref. manufacturer recommendation
- General housekeeping good? Ref. RP54 6.5.1, 1910.22(a)(1)
Job Execution
- Supervisor/PIC identified and in control? Ref. CHK Standard
- Employees work as a team? Ref. CHK standard
- Equipment working without failures? Ref. CHK standard
- Regular checks of equipment done? Ref. API RP54 9.16.1-3
- Tools in good working order? Ref. API RP54 6.8.6
- Laks on equipment contained? Ref. CHK Standard
- Spill kit easily accessible? Ref. CHK standard
- Spill containment in place? Ref. CHK standard
- Safety procedure followed? Rf. CHK standard
Crane
- Cr/op certified Nd knowledgable? Ref. 1910.180(b)(3)
- Outriggers out and pads under them? Ref. 1910.180(h)(3)(i)(a)
- Boom angle not too great for load? Ref. 1910.180(h)(1)((i)
- Cones out to identify swing path? Ref. 1910.180(h)(3)(iii)(b)
- Crane is free of leaks? Ref. manufacturer recommendation
- Cr/op has performed daily inspection? Ref. 1910.180(d)(2)(i)
- Annual inspection on crane is up to date? Ref. 1910.180.(d)(2)(ii)
- Cr/op remains at controls while lubricator is unsecured. Ref. 1910.180(h)(4)(i)
- Rigging meets Crosby standards? Ref. Industry standard
- F.E.'s charged, inspected and ready for service? Ref. RP54 16.1.10
- Cr/op clear of area when testing or pumping? RP54 16.1.10
- Lift slings inspected and label readable? Ref. 1910.184, 1915.112(b)
- Chains inspected and tagged grade 8 or better? Ref. 1910.184, 1915.112(c)
- Tag lines inspected and used while lifting loads? Ref. 1910.180(h)(3)(vi), API RP54 6.2.12
- Only one person signaling crane operator? Ref. Industry standard
- Outrigger floats secured with pad pin? Ref. 1910.180(h)(3)(iv)
- Boom exhibits no damage to structure, wear pads, boom stops, or cylinder? Ref. 1910.180(h)(3)(ix)
- Wire rope free of dirt, excess lube, kinks and spooled correctly? Ref. 1910.180(g)
- Block not damaged? Ref. per manufacturer
Rig Up-CT Unit
- CT Unit placed upwind from well? API RP49 11.6.1, RP68 12.7.1
- Steps leading to operators can secured, level, has handrails, and pins in place? Ref. 1910.23, 1910.36
- All railing in place and secured with keeper pins? Ref. 1910.23(c)(1)
- All hydraulic hoses in good condition with no leaks? Ref. industry standard
- All pins and keepers in reel saddle? Ref. CHK standard
- Only necessary personnel in area when rigging up? Ref. CHK standard
- Injector gooseneck pinned? Ref. CHK standard
- Lights and horns functional? Ref. 1910.180(b)(3)(iii)
RIG UP- General/Wellhead
- Spotters used when backing equipment? Ref. CHk standard
- 20# fire extinguisher located at left front bumper of each piece of equipment? Ref. API RP54 7.2.4-5
- Fall arrest system used while in aerial lift? Ref. 1926.453(b)(2)(v)
- Personnel using forklift and aerial lift must have current certification cards. Ref. 1910.178(i), 1926.453(b)(2)(ii)
- Forklift inspected before use? Ref. 1910.178(p)(7)
- Seatbelt used while operating forklift. Ref. B 56.1 5.3.19
- Ropes used on hammer wrenches. Ref. CHK standard
- Iron certification current. Ref. API RP54 12.5.1
- Hammer unions in good shape and not mushroomed. Ref. API RP54 12.5.1
- Restraints on iron and rated for that pressure. Ref. industry standard
- Lubricator marked with permanent serial number. Ref. API RP54 13.6.5C
- Lubricator certification currents. Ref. API RP54 13.6.2
- BOP's tested. Ref. API RP54 6.4.1
- All bolts in place in all flanges. Ref. API RP54 6.4.1
- All personnel not involved with pressure testing should be outside of taped off area. Ref. API RP54 16.1.10
- Caution tape around high pressure and crane working area. Ref. API RP54 16.1.10
Well Head
- No leaks around hydraulic lines for BOP or hydraulic valve. Ref. manufacturer recommendation
- All valves have handles installed and number of turns to open and close on tree. Ref. BMP
- Frac stack has platform installed or am lift on location. Ref. RP54 5.5.1
- All flanges have all bolts and not short bolted. Ref. RP54 6.4.10
- Cellar has been cleaned out and filled in to CSG valve less than 4 ft. And properly guarded. Ref. API 54 7.1.9/ RP54 6.7.2
- Flow back tie in. Ref. CHK BMP
- Hydraulic valves have 1 male and 1 female fitting. Ref. BMP
- BOP hoses have crush proof sheaths. Ref. RP53 12.5.2
- Frac head, hydraulic valve, BOP, and B section should be accompanied with test charts. Ref. RP53 17.3.7
Lubricator
- No leaks on closing unit. Ref. BMP
- 1 end male and 1 end female on connections. Ref. BMP
- Open/Close clearly marked on handle. Ref. RP54 7.2.2, RP53 12.5.3f
- Valve hand has direct line of sight to well head? Ref. CHK BMP
- Closing unit has crush restraint over hoses. Ref. RP53 12.5.2
Below Is In Operators Cab
- Coil company field safety guide. Ref. CHK Standard
- Emergency phone #'s filled out and posted. Ref. API RP54 4.2.1, RP49 7.6-7, RP54 7.7-8
- Current SDS book? Ref. API RP54 6.1.12, 1919.1200(g)(1)
- Copy of emergency response plan. Ref. 1919.38(b)
- First aid kit current and stocked, blood borne pathogen kit. Ref. API RP54 4.3.2, 1910.151(b)
- Fire extinguisher monthly/annual current. 1910.157(e)(1)-(2)
- Operators manual. Ref. per manufacturer
- Load chart legible and visible to operator. Ref. 1910.180(c)(2)
- Hand signal chart visible to workers. Ref. Industry Standard
- Hand held wind speed indicator. Ref. Industry standard
Light Plants/Generators
- Rig lighting and fixtures shall be of appropriate electrical classification for the area in which they are located. Ref. RP54 9.14.6, RP 500
- Light fixtures should be replaced and maintained to provide illumination for work areas. Ref. RP54 9.14.7
- Light plants/generators shall be placed 100ft from well. Ref. RP54 9.14.2
- All electrical extension cords shall be properly insulated and plugs shall be in good condition. Ref. RP54 9.14.5
- Light plants shall be grounded. Ref. RP 2003
- Repairs shall not be made on lit plants unless LOTO is performed and person is qualified. Ref. RP54 9.14.9
Eye Wash Trailer
- Personnel know where eye wash trailer is located? Ref. 1910.151
- Trailer is clearly marked. Ref. 1910.145(c)(2)(i)
- Tanks are full and have been tested daily. Ref. z358.14.1.4
- Generator starts on first crank. Ref. manufacturer recommendation
- Water flows freely from eye wash and shower. Ref. z358.1 5.1.6
Rig Up-N2 Pump
- Iron certification current ref. API RP54 12.5.1
- Hammer unions in good shape and not mushroomed. Ref. API RP54 12.5.1
- Steps leading to operators cab secured, level, has handrails and keeper pins in place. Rf. 1910.23, 1910.36
- N2 PPE being used (face shield, cryo gloves)
Outside of Equipment (Trailers)
- Is equipment clean? Ref. CHK Standard
- Fuel tanks/caps/mounts in place and not damaged. Ref. API RP54 8.3.3
- Fuel, hydraulic and other tanks properly labeled. Ref. 1910.1200(f)(5)
- All drive belts and rotating lines have guards in place. Ref. API RP54 6.8.3, API RP54 6.8.2-3
- All hoses on equipment in good condition. Ref. General duty clause
- One axle. on each unit chocked. Ref. API RP54 11.1.2
- Trailer plug and hitch secured and not damaged. Ref. CHK Standard
- Break away cable on light duty trailers connected and working properly. Ref. FMCSA 393.43(d)
- Tool/junk boxes uncluttered and lids able to close and latch. Ref. FMCSA 393.100(b)
- Leaks on equipment. Ref. Industry Standard
Chemicals
- Acid transport and all other tote tanks in containment. Ref. CHK BMp
- All chemicals clearly labeled wish SDS. Ref. 1910.1200(b)(1)
- All personnel wearing proper PPE per SDS. Ref. 1910.1200(b)(1)
- All transfer lines are fit for purpose. Ref. manufacturer recommendation
- Acid transport grounded. Ref. RR 2003
Fuel Trucks
- Discharge valves, hose, and nozzles in good condition. Nozzle equipped with auto shut off. Ref. 1910.106(b)
- Piping and fuel lines in good condition. Ref. 1910.106(b)
- 2 people while fielding at all times. Ref. CHK BMP
- Fuel tanks properly labeled on all sides. Ref. RP54 8.4.1d, 1910.1200(f)(4-5)
- Fuel lines not ran under equipment when not in use. Ref. BMP
- "No smoking" signs erected on all sides. Ref. RP54 7.1.2-6
- Vapor release vents elevated & away from ignition sources. Ref. 1910.106(b)(2)(iv)(c)
- General housekeeping. Ref. 1910.22(a)(1)
- B/C class fire extinguisher available and identified. Ref. 1910.157(c)(1)
- Splash filling prohibited.
- Fill line & discharge velocity limited.
- Grounded.
- Contents of NON-FLAMMABLE storage tanks identified on all sides of tanks(s). Ref. 1910.145(c)(2)(i)
Post Job
- Area policed, garbaged picked up.
- Spills cleaned up before leaving location.
- Location left clean.
- Cellars empty.
- Reserve pit empty.
- Cellar covers in good condition.
- Does wellhead have cages or guards,
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